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IV.  SITE PREPARATION AND INSTALLATION

      In order to assure a durable, long lasting wood floor, certain installation basics must be met;


 

A.    Subfloors determine whether the final floor is solid, durable and squeak free.  The following are the important elements of a good subfloor:

1.     Joists; [diagram 1] there are basically four types of joist systems.  Unless engineering specifications state otherwise, joists should not be spaced more than sixteen inches apart on center and should have adequate cross bracing.  The four most common joist systems are;

a.     Solid wood,  generally 2x8" or 2x10", best used for shorter spans, least costly, easy to obtain and work with.

(1)   most squeaks in a wood floor come from movement between this type of joist and the subflooring

(2)   care must be taken to insure that the wood is kiln dried to lessen the chances for warping

(3)   with older floors, especially of plank over joists, special attention should be paid to the nailing pattern [every 6" - 8"], to leveling as much as possible and to sanding the subflooring flat

b.     “Glu-lam” are joists in which strips of fir, spruce, pine, etc.  are “laid-up” i.e. glued together to form a single wood beam similar in appearance to a solid wood joist.  They have greater structural integrity, little warping, can be engineered for larger spans and are more expensive.

c.     Wood I-beam is similar in look to a standard steel I-beam.  It is the strongest, most structurally stable wood joist, best for longer spans and can be expensive.

d.     Steel I-beam is the strongest, most stable and should be used for very long spans.  However, if the span is too long, even though the I-beam will support the floor, there may be excessive flexing which will cause problems with any kind of flooring except rug.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.     Subfloor Material

a.     Plywood;

(1)   should be five score 3/4" or better

(2)   an excellent subfloor consists of two layers of ½" , or ½" and 3/8", laid so no seam lies directly over a parallel seam

(3)   ½" should not be used unless the joist spacing is 14" on center or less

(4)   chip board, oriented strand board, MDF, or other composite forms of plywood should not be used unless the material has been specifically approved by the National Wood Flooring Association

(5)   in any case, wood flooring should not be installed if the moisture content of the subfloor is over 12%

(6)   the floor should be clean of any lumps or bumps of extraneous materials, plasterers and masons are especially prone to leaving their droppings

3.     Fastening;

a.      Nails, staples, screws, or etc.  must be put in less than 8" apart along all joists

b.     Applying a bead of contractors cement to the top of the joist before putting down the subflooring will give a stronger, more stabile floor

4.     Paper was traditionally laid down between the subfloor and wood flooring.  In most cases, with a properly installed plywood subfloor, no paper is needed between the subfloor and wood flooring.  The exceptions might be;

a.     Resin or rosin paper has no practical value and can even act as a blotter to hold water and pull it across a greater expanse of floor.

b.     Polyethylene can provide excellent moisture protection but deteriorates and can become worthless within a few years.

c.     15# felt paper can be used as a moisture barrier over a moderately damp basement or other such situation.

d.     30# felt paper is good to use when there is a very damp area under the floor such as a wet basement or a dirt crawl space.

B.     Installation of wood flooring over plywood/joist system

1.     All flooring should be milled tongue and grooved and “end matched” [tongue and groove on the ends].

2.     Expansion space; At one time quarter and rift sawn flooring was used almost exclusively, which is why many old homes had their wood floors installed tight to the molding with no problems.  Today, most flooring is of mixed cut wood, with relatively little quarter or rift sawn.  If not installed properly, such floors may suffer cupping or buckling to the point of raising off the subfloor or pushing out walls.  To allow for this natural movement of wood;

a.     A minimum of ½" of expansion space should be allowed at the perimeter of the average room.

b.     A larger area should have a greater expansion space. 

c.     This expansion space is then covered by the base molding and shoemold, which can total 1 ½" across. 

d.     When a wood floor directly abuts a solid surface or floor such as stone or tile, a 1/4" or better buffer should be used.  Silicone caulking is excellent for this purpose and it can be tinted to match caulking or mortar.

3.     The method of fastening the wood flooring to the subfloor is contingent upon the amount of movement which is apt to occur after installation, as determined by the width and type of wood.  For optimum fastening;

a.     4" face width and less, should be toe nailed in to the tongue using standard flooring nails or staples, spaced every 8" to 10".

b.     When the face measurement is over 4", planks should still be toe nailed but a bead of flooring or contractors adhesive should be applied 3" apart, the full length, on the back of every plank.

c.     With planks over 10" in width, serious consideration should be given to face nailing or “pegging” [screwing with a matching or complementing wood cap] and for extra wide plank or large areas of floor using butterfly keys to reduce separation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C.     Installation of wood flooring over slab systems, i.e. concrete, gypsum, etc.

1.     Moisture issues arising from temperature differences and concrete’s tendency to “wick”, give rise to special requirements when installing wood flooring over these materials, with  special requirements when installing at, or below grade.

2.     Above grade, a layer of 30# felt or moisture resistant sound proofing should be laid on the slab with a minimum of a 3" overlap at seams.

3.     When installing below grade, an impermeable, self-sealing membrane such as one-ply roofing should be installed.

a.     The membrane should be fastened down with mastic type adhesive.

b.     The membrane should extend in one piece at least 10" up all contiguous walls.

c.     Subflooring should be two courses of 5 score plywood, ½" and ½" are best, ½" and 3/8" are acceptable.

d.     If elevations are an issue, and the type of slab will allow it, a single course of ½" plywood may be installed.

e.     This should be fastened to the slab through an impermeable, self-sealing moisture proof barrier [one ply roofing].

f.      This system should not be installed over radiant heat.

4.     A 1/4" expansion space should left between sheets of plywood, on all sides.

5.     Each layer should be oriented perpendicular to each other and sheets staggered so that no seam lies on a parallel seam.

6.     Leave a minimum ½" expansion space at walls and where butting to stone, tile, concrete, etc.

7.     A “floating floor” should be made by  glueing and nailing, stapling, or screwing the two layers of plywood to each other.

8.     Nothing should extend through the bottom of the plywood which might puncture the moisture barrier  Plywood should not to be fastened to the concrete.

9.     Fasten wood flooring as described above, use nails, etc, which will not penetrate below the bottom of the plywood.

10.  Dimension A, in the diagram below, is the total thickness of a carpet and pad when compressed, or the thickness  of tile or other floor covering.  Adjustments can be made to bring that dimension to the height of the wood flooring.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D.     Proper layout of flooring

1.     It is critical that the wood flooring be in the best possible visual alignment with surrounding area.

a.     Straight laid flooring is generally laid parallel with the long axis of the area although it may be laid perpendicular to a major doorway or other architectural element.

b.     Because walls are not always parallel, the center line should be established visually.  This is particularly important when the floor runs off a major entryway to an area.  The flooring should appear to run straight off the center of the entry.

c.     If there is any question of the best location for the center line, have a line snapped off the entryway.  If possibly, have a few courses of flooring laid out.

d.     To assure a properly centered floor, have the flooring start at the established centerline and extend in both directions

e.     With parquet, herringbone, etc,  a layout should be snapped to assure the proper orientation to the area.

2.     No one loves an ugly butt.  Attention should be paid to the relationships of the ends [butt ends] of the planks,  When the ends of planks are too close together it can be disconcerting.  This can be prevented by attention to detail during layout.

a.     The general rule-of-thumb is that no butt end should be placed closer than twice the width of a plank to another end

b.     The randomness of plank length means being a bit too close occasionally occurs and if there are a lot of short pieces [under 30"] it is absolutely unavoidable.